Skip to main content

Introduce EFB Pressing Machine KH-777-12


Heavy Duty Empty Bunch Press model KH-777-12 Machine

            This machine has function to take the oil contained in EFB (Empety Fruit Bunch) by pressing, and produce moisture content in fiber 45 - 50% and fiber of pressing can be used for fertilizer (composting).

Model              : Heavy Duty EFB Press KH-777-12
Kapasitas         : 10 -12 MT of EFB/hour
Gear unit          : SEW Model M3PLSF60KPD
Motor              : YKL 75KW/1000 Rpm
Moisture          : 45 - 50% (Directly Pressed)
Oil Yield          : 0.1 - 0.2% On EFB
Fiber size         : 3 – 8 Inch
Dimension       : H 1900 x L 3250 x W 1600 mm
Weight            : 8000 Kg



Part Mesin KH-777-12
1.      Gear Box dan Motor
Serves as the prime mover of KH-777-12 Heavy Duty Emphy Bunch Press machine.

Spesifikasi Gear Box :
Model              : M3PLSF60KPD
Kapasitas oli    : 75-80 Liter
Oli Gear box   : Grade 460
Running          : 1000 HM > 2500 HM
Nipple Grease : 150 HM




Spesifikasi Motor
Merk                  : Elektrim YKL
Kapasitas           : 75 Kw / 100 HP
Putaran              : 1000 Rpm
Nipple Grease   : 150 HM selanjutnya 250 HM   
                   



2.      Gear Coupling
Serves as successor round from gear box to machine.

3.      Worm Pressing Set
Serves to pressing EFB (Empty Fruit Bunch) to obtain Juice and fibers

 

4.      Screw Press (Main Shaft)
Serves as a holder of bearing and screw press, as well as successor of rotation of gear box and motor.

 
5.      Bearing Housing
Serves as a house or bearing holder, using grade 460 oil 35 liter capacity.


6.      Front Housing
Serves as holder of tapper sleeve for the final pressing..

7.      Housing Set
Serves as a filter juice from EFB (Empty Fruit Bunch) that has been in the press.   

Standard Oil Content to Oil Losses
No
Oil Losses EFB (%)
Oil Losses EFB Fibre (%)
1
4 - 6
< 2
2
6 – 7
< 2.125
3
7 – 8
< 2.25
4
8 – 9
< 2.375
5
9 – 10
< 2.50

Spesifikasi dari Empty Fruit Bunch Press (EFB)
·         Un-stripped Bunches (USB) dibawah 2% terhadap Fresh Fruit Bunches (FFB)
·         Kadar Oil Losess di EFB 4 - 6% untuk mendapatkan Oil Losses 2 %




Standart Operasional Prosedur (KH – 777 – 12)
Before starting to operate;
1.      Check that all delivery systems operate properly and are free of metal.
2.      Check the engine lubrication system and make sure the motoran is operating properly.
3.      Make sure the location and machine are safe and clean.
4.      Make sure no one is doing the repair and maintenance of the machine.
 
Operating Machines
1.      Turn on KH machine - 777 – 12.
2.      Turn on vibrating screen.
3.      Enter the ups by setting the sliding door, avoid entering the USB into the machine by way of sorted. 
     Use appropriate and safe tools (wood or palm branches) when the empty pedestals get stuck or can’t 
     get down to EFB Press.
4.      Any form of damage should be immediately reported to the foreman or assistant.
 
The machine stops operating ;
1.      Close the sliding door
2.      Let the engine operate until normal amperage 30-50A (already no load) then turn off the engine.
3.      Turn off vibrating screen
4.      Turn off scraper baits and scraper fiber
5.      Clean the engine and engine area
6.      The opertor must make sure all the main buttons of each machine are OFF

Comments

  1. bagaimana cara melepas bearing dari bearing housing model tersebut terimakasih

    ReplyDelete

Post a Comment

Popular posts from this blog

Radiographic Test

Film Radiografi   ( Gambar   3 . 1 . Film radiografi ) X-ray films  atau film radiografi secara umum terdiri dari dua bagian pokok yaitu bahan dasar ( base ) dan emulsi. Bahan dasar film radiografi adalah bahan transparan (bening) yang terbuat dari selulosa. Satu atau kedua permukaannya dilapisi oleh emulsi yang sensitif terhadap radiasi pengion maupun cahaya tampakdengan ketebalan 0,0005 inch. Fungsi bahan dasar ini adalah untuk memberikan struktur yang kokoh dan fleksibel sebagai tempat untuk dilapiskannya emulsi serta mempertahankan bentuk dan ukuran selama pemakaian dan pemrosesan agar terhindar dari terjadinya distorsi. Antara bahan dasar film dan emulsi terdapat lapisan perekat yang disebut dengan  Adhesive Layer . Sedangkan, lapisan terluar film merupakan lapisan pelindung yang berfungsi untuk melindungi emulsi dalam gelatin dari goresan, tekanan dan kontaminasi  ( The CollaborationforNDTEducation. 2010.  Radiography ) . Emulsi adalah inti dari film radiograf

Achieving Success Through Continuous Improvement

Introduction Continuous Improvement, also known as Kaizen, is a concept that has formed the foundation of success for many organizations worldwide. It originates from the Japanese management philosophy and is a systematic approach to continuously enhance an organization's products, services, processes, or performance. In this article, we will explore the significance of Continuous Improvement and how its application can yield remarkable results. What is Continuous Improvement? Continuous Improvement is a systematic approach to improving an organization's efficiency, quality, and effectiveness. It involves identifying, analyzing, and continuously improving aspects that impact the final outcomes. The primary focus of Continuous Improvement is finding ways to do things better, faster, or more efficiently than before. The Implementation of Continuous Improvement Problem Identification and Opportunities : Continuous Improvement begins by identifying problems, weaknesses, or opportun